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Progressive dairy technologies
The Product
Butter is a solid dairy product made of cream by separating the butterfat from the buttermilk.
Butter is water-in-oil emulsion, comprised of >80% milkfat, but also containing water in the form of tiny droplets; texture is a result of working/kneading during processing at appropriate temperatures, to establish fat crystalline network that results in desired smoothness; used as a spread, a cooking fat, or a baking ingredient.
The Product Range
All categories of butter are produced both in salted and in unsalted form.
Butter made from cows' milk:
  1. Butterfat (100% fat content) and Clarified butter (99% fat content).
  2. Butter:
  • sweet cream butter (80 - 85% fat content);
  • cultured butter (86% fat content);
  • butter with different additives and flavors: chocolate; cocoa; coffee; fruits; berries; honey; with vegetable components; with marine products; with meat products; with cheese; with mushrooms;
  • sterilized butter.
Mixed fat products
incorporate with vegetable oil into the product.
Whey butter
is made of whey cream. Whey cream and butter have a lower fat content and taste more salty, tangy and "cheesy".

Manufacturing butter process

by high fat cream transformation method
Raw milk storage and preparetion (pureficationa and refrigeration).
Separation.
Pasterisation, deodorization and cream concentration.
Termomechanical processing of high fat cream.
Packaging
Storage.

Basic process line specification

Basic process line specification

1. Cream pasteurization unit.
2. Separator for concentrated cream manufacture.
3. Cream standardization tank.
4. Butter-woker based on plate-scarper heat exchanger.

Standard equipment spotting

Standard equipment spotting

BENEFITS
Improved design of the plates in a butter-worker.
The package of plates includes managed mode of "servicescape turbulency".
Plates are made by hydraulic cutting machine that exclude the occurrence of the intension in the metal. Welding operations provides on the special stands.
Knifes are made from high-clensity material.
The rubber with improved quality indicators uses in the manufacture.
Butter-worker is equipped with regeneration system, automated and fitted with an automatic thawing system (protection from power outage or surge).
High quality of the constitutive elements guarantee the increased operational lifetime.
Handler has improved functionality in terms of dispersing the basic and provides a stable phase of the final product.
Process line specification is include high fat cream
semi-hermetic separators with centrifugal discharge of sediment by Andritz AG.

The advantages of using high fat cream transformation method instead of continuous method of butter production

Specification for Butter Production Line
OLMas-Pro

capacity 1000 kg. of final product per hour

Specification for Butter Production Line
OLMas-Pro

capacity 1000 kg. of final product per hour
1 000
Capacity, kg.
of final product
per hour
High fat cream transformation
Method of production
15 — 10
Cooling temperature, °С
8
Operation time of butter production, h.
up to 320
Cold consumption per cycle, kW
up to 920
Steam consumption per cycle, kg
12000 х 18000 х 4800
Overall size, mm

Packaging

Contact us
About company
«Protemol.LTD» manufactures equipment for the food industry and makes decisions that allow the consumers to influence on business by creating competitive advantages, ensure raw and technological safety, stability and efficiency of the production.

Sales geography:

  • Russia (450 enterprises);
  • Eastern Europe (Belarus, the Ukraine);
  • Central Asia (Kazakhstan, Uzbekistan, Tajikistan);
  • The Middle East (Iran, Israel);
  • EU (European Union) countries (Lithuania, Latvia);
  • USA;
  • South America (Mexico).

Projects:
Milk processing engineering projects
Production line of chocolate-glazed
curd snacks
Supply of equipment for kefir production
Production of complete process mechanical lines for butter

Our Clients

Adress
Vologda:
+7 (8172) 280-430, 280-432
manager@protemol.ru

Moscow:
+7 (495) 933-60-63
sales@protemol.ru

Protemol, Ltd.
Adress: Russian Federation, 160014, g. Vologda,
ul. Severnaia, dom 44